China factory Factory Direct Sales Rpd12412 Inverted Tooth Chains Flank Contact Silent Chain

Product Description

Product

Standard Double Pitch Roller chain

Material

40Mn steel,304 stainless steel, 316 stainless steel and 201 stainless steel.

Types

Standard chains and special chains, such as A or B series chains, roller chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, gears, wheels and so on.

Series

 A series(12.7-50.8mm pitches),B series (9.525-50.8mm pitches)and the heavy series.

Short pitch precision roller chain

Simplex Roller Chains&Bushing Chains: 

04C-1,06C-1,085-1,08A-1,10A-1,12A-1,16A-1,20A-1,24A-1,28A-1,32A-1,36A-1,40A-1,48A-1
Duplex Roller Chains&Bushing Chains:

04C-2,06C-2,085-2,08A-2,10A-2,12A-2,16A-2,20A-2,24A-2,28A-2,32A-2,36A-2,40A-2,48A-2
Triplex Roller Chains&Bushing Chains:

04C-3,06C-2,085-3,08A-3,10A-3,12A-3,16A-3,20A-3,24A-3,28A-3,32A-3,36A-3,40A-3,48A-3

Chain link type

Standard links (without attachment) and non-standard links (with attachment).

 

A1: One-side,one hole cranked attachments.
A2: One-side,two holes cranked attachments.
K1: Both-side,one hole cranked attachments.
K2: Both-side,two hole cranked attachments.
D1: One-side,an extended pin on every outer link.
D3: One-side,two extended pin on every outer link.

Our Products Advantage

1. Every step from production order to the packing process has a strict quality inspection.
2. We have standard roller chain with 1.5 CZPT (DIN. ANSI.); Non-standard roller chain (customized acording to customer drawings).
3. Export products with high quality and low price.
4.We have a good service before and after-sale.

1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements

We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.


 

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Car
Surface Treatment: Oil Blooming
Structure: Combined Chain
Material: Carbon Steel
Type: Silent Chain
Samples:
US$ 35/kg
1 kg(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

toothen chain

Can Toothed Chains be Used in High-Speed Applications, and Limitations to Their Speed

Yes, toothed chains can be used in high-speed applications, but there are certain limitations to consider. Toothed chains are commonly employed in various industrial machinery and equipment where reliable power transmission is required at high speeds. However, their suitability for high-speed applications depends on several factors:

  • Chain Type: Different types of toothed chains have varying speed capabilities. For example, roller chains are commonly used in high-speed applications due to their smooth operation, while silent chains or inverted tooth chains may have limitations at higher speeds.
  • Design and Quality: The design and manufacturing quality of the toothed chain play a crucial role in its ability to handle high speeds. Precision manufacturing and quality materials are essential to reduce vibration, noise, and wear at high speeds.
  • Lubrication: Proper lubrication is vital for reducing friction and wear in toothed chains operating at high speeds. Insufficient or improper lubrication can lead to accelerated wear and potential failure.
  • Tension and Alignment: Maintaining proper tension and alignment of the chain is critical at high speeds. Inadequate tension or misalignment can cause the chain to jump or derail from the sprockets.
  • Temperature: High-speed operations can generate significant heat due to friction. Ensure that the operating temperature remains within the chain’s specified limits to prevent premature wear or failure.

Limitations to Their Speed:

  • Dynamic Loading: At high speeds, the dynamic loading on the toothed chain increases significantly. This can lead to higher stress levels on the chain’s components, potentially causing fatigue and reducing the chain’s life.
  • Vibration and Noise: Toothed chains operating at high speeds can generate increased vibration and noise. Excessive vibration can be detrimental to the chain’s performance and may affect the surrounding machinery.
  • Centrifugal Force: At high speeds, centrifugal force can impact the chain’s behavior, causing it to stretch and potentially come off the sprockets if not adequately tensioned.
  • Wear and Fatigue: High-speed applications can accelerate wear and fatigue in the chain, necessitating more frequent inspections and maintenance.

Conclusion: Toothed chains can be used in high-speed applications, but their performance is subject to various factors and limitations. To ensure safe and reliable operation at high speeds, it’s essential to select the appropriate chain type, maintain proper tension and alignment, use quality materials, and provide adequate lubrication. Regular inspections, monitoring, and preventive maintenance are vital to address wear and mitigate the effects of high-speed operation on toothed chains.

toothen chain

Factors Affecting Noise Level of a Toothed Chain and Noise Reduction during Operation

Several factors can contribute to the noise level of a toothed chain during operation. Understanding these factors can help in implementing measures to reduce noise and achieve quieter chain operation. Here are the key factors affecting chain noise and strategies for noise reduction:

  • Chain Type and Design: The type and design of the toothed chain can significantly impact noise levels. Some chain types, such as silent chains or inverted tooth chains, are inherently quieter due to their unique design that reduces impact between chain links. Consider using chains specifically designed for quieter operation.
  • Material: The material used in the construction of the chain can influence noise. Chains made from materials with higher damping properties, such as polymers or certain types of steel, can help absorb vibrations and reduce noise compared to traditional metal chains.
  • Lubrication: Proper and adequate lubrication is essential for noise reduction. Well-lubricated chains experience reduced friction and wear, leading to quieter operation. Use high-quality lubricants and follow the manufacturer’s recommendations for lubrication frequency and type.
  • Tension and Alignment: Incorrect tension and misalignment of the chain can cause excessive noise. Maintaining the proper tension and alignment ensures smoother engagement with sprockets, reducing impact noise during operation.
  • Wear and Damage: Worn or damaged chains can create more noise due to irregular engagement with sprockets and increased vibration. Regularly inspect the chain for wear and damage, and replace worn components promptly to reduce noise.
  • Speed: Operating the chain at extremely high speeds can generate more noise. Consider using a chain designed for higher speeds or reduce the operating speed if possible to reduce noise levels.
  • Shock Absorption: Implement shock-absorbing measures, such as using rubber or polyurethane buffers at the chain tensioners or mounting points. These buffers can help dampen vibrations and reduce noise transmission.
  • Isolation: Isolating the chain from other components, such as using vibration-absorbing mounts or shields, can prevent noise from being transmitted to other parts of the machinery.
  • Chain Condition: Regularly inspect and maintain the chain to keep it in good condition. A well-maintained chain experiences less noise compared to one that is poorly maintained.

Conclusion: Reducing the noise level of a toothed chain during operation involves considering various factors, including chain type, material, lubrication, tension, alignment, speed, and shock absorption. Implementing proper maintenance practices, using suitable chain types for quieter operation, and applying noise reduction measures can significantly contribute to a quieter and smoother-running toothed chain system.

toothen chain

How does a toothed chain differ from other types of chains, such as roller chains or conveyor chains?\

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A toothed chain, also known as a timing chain or synchronous chain, differs from other types of chains like roller chains and conveyor chains in its design, purpose, and applications:

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\Toothed Chain (Timing Chain):\

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  • Design: A toothed chain has tooth-like profiles on its inner surface, which mesh with corresponding sprockets.\
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  • Purpose: The primary purpose of a toothed chain is to provide precise timing and motion control in mechanical systems. It ensures accurate synchronization between the driving and driven components.\
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  • Applications: Toothed chains are commonly used in automotive engines to synchronize the camshaft and crankshaft. They also find applications in various industries that require precise motion control and synchronization, such as industrial automation, printing, and packaging.\
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\Roller Chain:\

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  • Design: A roller chain consists of cylindrical rollers that engage with the teeth of sprockets, enabling smooth and efficient power transmission.\
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  • Purpose: Roller chains are primarily used for power transmission in a wide range of applications, including bicycles, motorcycles, conveyors, and industrial machinery.\
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  • Applications: Roller chains are found in many industries for transmitting power from one shaft to another. They are commonly used in conveyor systems, manufacturing equipment, and agricultural machinery.\
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\Conveyor Chain:\

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  • Design: Conveyor chains are designed to have special attachments or links that allow them to carry and transport materials along a conveyor system.\
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  • Purpose: The main purpose of conveyor chains is to move materials from one location to another within a conveyor system. They are suitable for horizontal, inclined, or vertical conveying applications.\
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  • Applications: Conveyor chains are extensively used in industries such as mining, packaging, food processing, and automotive manufacturing, where continuous material handling is required.\
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In summary, toothed chains are distinct from roller chains and conveyor chains in terms of their design and primary functions. Toothed chains provide precise timing and synchronization, roller chains are focused on power transmission, and conveyor chains are specialized for material handling in conveyor systems.\

China factory Factory Direct Sales Rpd12412 Inverted Tooth Chains Flank Contact Silent Chain  China factory Factory Direct Sales Rpd12412 Inverted Tooth Chains Flank Contact Silent Chain
editor by CX 2023-09-08