China Professional Teeth Harden High-Quality Roller Chain

Product Description

Teeth harden high-quality roller chain

With more than 20 years’ experience, high-precision equipment and strict management system, CHINAMFG can provide sprockets, gears, shafts, flanges and related transmission parts for you with stable quality and best service.

Q1: What information will be highly appreciated for a quotation?
A: It will be preferred if you can offer us the drawings, heat treatment and surface treatment requirements, required quantity, quoted currency (USD or EUR), or samples.
Q2: Are you a trading company or factory?
A: CHINAMFG is a factory located in HangZhou, ZheJiang .
Q3: What is your terms of payment?
A: T/T 50% in advance, and 50% before shipment. We’ll show you the photos of the products and packages before you pay the balance.
Q4: Do you test all your goods before delivery?
A: Yes, CHINAMFG has adopted a strict quality management system and all the items will be inspected according to the inspection instruction with good inspection records.
Q5: Is there any customer that has assessed your quality management system?
A:Yes, CHINAMFG has passed the audit of many customers, such as Mitsubishi, CLAAS, Kardex and so on.
Q6: How does your company ensure the quality of the raw material?
A: The steels are purchased from our domestic CHINAMFG steel mills. After receiving the raw material, the steel will be inspected by spectrograph imported from Germany. Besides, the CHINAMFG number of steel will be well-managed in our ERP system to ensure the traceablity of our products.
Q7: How do you ensure the high quality of products?
A: With integral manufacturing processes, a strict quality control system and imported machines, we can manufacture high quality products.
Q8: What are your terms of delivery?
A: EXW, FOB ZheJiang .
Q9: How about your lead time?
A: Normally it will take 45 days after receiving your advance payment. The specific lead time depends on the items and the quantity of your order.

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Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Forging Parts
Toothed Portion Shape: Standard
Material: 45V
Samples:
US$ 9.99/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

toothen chain

Specialized Lubricants and Treatments to Enhance Toothed Chain Performance

There are various specialized lubricants and treatments available that can significantly enhance the performance and lifespan of a toothed chain. These products are designed to reduce friction, wear, and corrosion, improving the overall efficiency and reliability of the chain system. Here are some examples of such lubricants and treatments:

  • Chain Lubricants: Manufacturers produce specific chain lubricants that are formulated to provide excellent adhesion and penetration properties. These lubricants are designed to withstand high pressures and temperatures, reducing friction between the chain’s components and minimizing wear. Additionally, chain lubricants often have anti-corrosion properties to protect the chain from rust and oxidation.
  • Dry Film Lubricants: Dry film lubricants, such as PTFE (Polytetrafluoroethylene) or molybdenum disulfide, create a thin, dry layer on the chain’s surfaces. This film reduces metal-to-metal contact, lowers friction, and improves the chain’s resistance to wear and corrosion. Dry film lubricants are especially useful in applications where traditional liquid lubricants may attract dust or dirt.
  • Coatings and Surface Treatments: Some toothed chains come with specialized coatings or surface treatments that enhance their performance. For example, chains may have zinc plating or black oxide coatings to improve corrosion resistance. Surface treatments like carburizing or nitriding can increase the chain’s surface hardness, making it more wear-resistant.
  • Self-Lubricating Chains: Self-lubricating chains are engineered with embedded lubricant reservoirs or solid lubricant plugs. These lubricants are released gradually during operation, ensuring a constant supply of lubrication to the chain’s components. Self-lubricating chains reduce maintenance needs and offer smoother, quieter operation.
  • Special Additives: Some lubricants may contain special additives like extreme pressure (EP) additives or anti-wear agents to provide additional protection under high loads and harsh operating conditions. These additives form a protective layer on the chain surfaces, reducing wear and extending the chain’s life.

Conclusion: Specialized lubricants and treatments play a vital role in enhancing the performance of toothed chains. They reduce friction, wear, and corrosion, leading to improved efficiency, longevity, and reliability of the chain system. When selecting lubricants or treatments, consider factors such as the operating environment, load requirements, and the manufacturer’s recommendations. Proper and regular application of these products will help ensure the smooth and trouble-free operation of the toothed chain in your machinery or equipment.

toothen chain

Can Toothed Chains Be Customized for Specific Applications, and What Options Are Available for Customization?

Yes, toothed chains can be customized for specific applications to meet the unique requirements of different industries and machinery. Customization allows manufacturers to tailor the toothed chains to specific dimensions, materials, and performance characteristics. Here are some common options available for customization:

  • Chain Size and Pitch: Toothed chains can be customized to different sizes and pitches to match the specific dimensions of the machinery or equipment they will be used with. Custom sizing ensures proper engagement with the sprockets and optimal performance.
  • Material Selection: Depending on the application’s environmental conditions and requirements, toothed chains can be customized with various materials. Stainless steel chains, plastic chains, and corrosion-resistant coatings are some of the options available for specific industry needs.
  • Load Capacity: Custom toothed chains can be designed to handle varying load capacities, ensuring they can withstand the specific forces and torques experienced during operation. This is crucial for heavy-duty applications that require robust chains.
  • Speed: Toothed chains can be customized to operate at different speeds based on the machinery’s requirements. Customizing the chain’s tooth profile and material can optimize its performance at specific speeds.
  • Temperature Resistance: For applications in extreme temperatures, toothed chains can be customized with materials and lubricants that provide the required temperature resistance and maintain their performance under harsh conditions.
  • Noise Reduction: Custom toothed chains can be designed with features to reduce noise during operation. Innovations in tooth profile, materials, and coatings can minimize chain noise for quieter performance.
  • Special Coatings: To improve wear resistance and reduce friction, toothed chains can be customized with special coatings, such as PTFE, molybdenum disulfide, or other self-lubricating coatings.
  • Attachment Options: Customized toothed chains can be equipped with specific attachment options, such as pins, extended pins, or specialized connectors, to accommodate specific material handling or conveyor requirements.
  • Environmental Compliance: For applications in industries with specific regulations or standards, toothed chains can be customized to meet environmental compliance requirements, such as FDA regulations in the food processing industry.

Conclusion: Toothed chains can be fully customized to suit the unique needs of specific applications in various industries. Customization options include chain size and pitch, material selection, load capacity, speed, temperature resistance, noise reduction, special coatings, attachment options, and environmental compliance. Manufacturers can work with toothed chain suppliers or manufacturers to create tailored solutions that optimize performance, reliability, and efficiency for their specific machinery or equipment.

toothen chain

Replacing a Worn Toothed Chain or the Entire Chain System

Whether you can replace just a worn toothed chain or need to replace the entire chain system depends on several factors. Let’s examine the scenarios to determine the appropriate course of action:

  • 1. Individual Chain Wear: If only a single toothed chain in the system is worn or damaged, it is possible to replace that specific chain. This is often the case in systems where multiple chains operate independently and do not interact with each other. Simply remove the worn chain and install a new one of the same size and type.
  • 2. Chain Synchronization: In some applications, multiple toothed chains work together to ensure proper synchronization. In such cases, replacing just one worn chain could disrupt the system’s functionality and cause performance issues. It is crucial to maintain synchronization among all the chains. If one chain is worn, it’s likely that others have also experienced significant wear, so replacing all of them might be necessary.
  • 3. Chain Age and Wear: If the entire chain system is old and has experienced significant wear and elongation, it may be more practical to replace the entire system. Over time, chains can stretch and wear unevenly, affecting the system’s performance and leading to premature failure of new chains if installed alongside old ones.
  • 4. Upgrading the System: If the machinery or equipment is undergoing significant changes or upgrades, it might be a good opportunity to replace the entire chain system. Upgrading to newer, more durable materials or a different chain type could improve overall system performance and longevity.

Conclusion: In summary, whether you can replace just a worn toothed chain or need to replace the entire chain system depends on the specific circumstances. If only one chain is worn, and it operates independently without affecting the rest of the system, you can replace that chain individually. However, if the entire system is old, worn, or requires upgrades, it is generally better to replace the entire chain system to ensure proper functioning, performance, and longevity.

China Professional Teeth Harden High-Quality Roller Chain  China Professional Teeth Harden High-Quality Roller Chain
editor by CX 2024-04-02