China Standard High-Quality Teeth Harden Roller Chain

Product Description

High-quality teeth harden roller chain

With more than 20 years’ experience, high-precision equipment and strict management system, CHINAMFG can provide sprockets, gears, shafts, flanges and related transmission parts for you with stable quality and best service.

Q1: What information will be highly appreciated for a quotation?
A: It will be preferred if you can offer us the drawings, heat treatment and surface treatment requirements, required quantity, quoted currency (USD or EUR), or samples.
Q2: Are you a trading company or factory?
A: CHINAMFG is a factory located in HangZhou, ZheJiang .
Q3: What is your terms of payment?
A: T/T 50% in advance, and 50% before shipment. We’ll show you the photos of the products and packages before you pay the balance.
Q4: Do you test all your goods before delivery?
A: Yes, CHINAMFG has adopted a strict quality management system and all the items will be inspected according to the inspection instruction with good inspection records.
Q5: Is there any customer that has assessed your quality management system?
A:Yes, CHINAMFG has passed the audit of many customers, such as Mitsubishi, CLAAS, Kardex and so on.
Q6: How does your company ensure the quality of the raw material?
A: The steels are purchased from our domestic CHINAMFG steel mills. After receiving the raw material, the steel will be inspected by spectrograph imported from Germany. Besides, the CHINAMFG number of steel will be well-managed in our ERP system to ensure the traceablity of our products.
Q7: How do you ensure the high quality of products?
A: With integral manufacturing processes, a strict quality control system and imported machines, we can manufacture high quality products.
Q8: What are your terms of delivery?
A: EXW, FOB ZheJiang .
Q9: How about your lead time?
A: Normally it will take 45 days after receiving your advance payment. The specific lead time depends on the items and the quantity of your order.

 

Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Forging Parts
Toothed Portion Shape: Standard
Material: 45V
Samples:
US$ 9.99/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

toothen chain

Standard Safety Precautions When Handling and Installing Toothed Chains

Handling and installing toothed chains require careful attention to safety to prevent accidents and ensure proper functioning. Here are the standard safety precautions to follow:

  • Use Personal Protective Equipment (PPE): Wear appropriate personal protective equipment, such as gloves and safety goggles, when handling toothed chains. This protects against potential injuries from sharp edges or flying particles during installation.
  • Read Manufacturer’s Instructions: Before installation, thoroughly read and understand the manufacturer’s instructions and guidelines for the specific toothed chain model. Follow their recommended procedures to ensure proper installation and safe operation.
  • Power Off Machinery: Before handling or installing the toothed chain, make sure the machinery or equipment is powered off and that all energy sources are isolated to prevent accidental startup during the process.
  • Secure the Chain Properly: During installation, ensure that the toothed chain is securely positioned in the correct orientation and aligned with the sprockets. Avoid any slack or excessive tension in the chain.
  • Avoid Finger Pinching: Be cautious when handling the chain around sprockets and other moving parts. Keep fingers and other body parts away from pinch points to prevent injuries.
  • Use Proper Tools: Use suitable tools for handling and installing the chain, as specified by the manufacturer. Using incorrect tools can lead to damage or accidents.
  • Check Chain Compatibility: Ensure that the toothed chain is compatible with the sprockets and other components in the power transmission system. Mismatched components can lead to premature wear and failure.
  • Inspect Chain for Damage: Before installation, carefully inspect the toothed chain for any signs of damage, wear, or defects. If any issues are found, replace the chain before proceeding.
  • Secure Locking Devices: If the chain has locking devices, such as cotter pins or spring clips, ensure they are properly installed and secure. These devices prevent the chain from disengaging during operation.
  • Check Tension and Alignment: After installation, check the tension and alignment of the chain. Improper tension or misalignment can cause premature wear and reduce the chain’s lifespan.
  • Provide Adequate Training: Ensure that personnel involved in handling and installing toothed chains receive proper training on safety procedures and best practices.
  • Monitor Performance: Regularly monitor the performance of the toothed chain and the entire power transmission system. Any unusual noises, vibrations, or signs of wear should be promptly investigated and addressed.

Conclusion: Following these standard safety precautions when handling and installing toothed chains is crucial to ensure the safety of personnel and the proper functioning of the machinery. Adhering to manufacturer’s guidelines, using appropriate tools, and conducting regular inspections will help prevent accidents and maintain the reliability of the toothed chain and the equipment it drives.

toothen chain

Can Toothed Chains Be Customized for Specific Applications, and What Options Are Available for Customization?

Yes, toothed chains can be customized for specific applications to meet the unique requirements of different industries and machinery. Customization allows manufacturers to tailor the toothed chains to specific dimensions, materials, and performance characteristics. Here are some common options available for customization:

  • Chain Size and Pitch: Toothed chains can be customized to different sizes and pitches to match the specific dimensions of the machinery or equipment they will be used with. Custom sizing ensures proper engagement with the sprockets and optimal performance.
  • Material Selection: Depending on the application’s environmental conditions and requirements, toothed chains can be customized with various materials. Stainless steel chains, plastic chains, and corrosion-resistant coatings are some of the options available for specific industry needs.
  • Load Capacity: Custom toothed chains can be designed to handle varying load capacities, ensuring they can withstand the specific forces and torques experienced during operation. This is crucial for heavy-duty applications that require robust chains.
  • Speed: Toothed chains can be customized to operate at different speeds based on the machinery’s requirements. Customizing the chain’s tooth profile and material can optimize its performance at specific speeds.
  • Temperature Resistance: For applications in extreme temperatures, toothed chains can be customized with materials and lubricants that provide the required temperature resistance and maintain their performance under harsh conditions.
  • Noise Reduction: Custom toothed chains can be designed with features to reduce noise during operation. Innovations in tooth profile, materials, and coatings can minimize chain noise for quieter performance.
  • Special Coatings: To improve wear resistance and reduce friction, toothed chains can be customized with special coatings, such as PTFE, molybdenum disulfide, or other self-lubricating coatings.
  • Attachment Options: Customized toothed chains can be equipped with specific attachment options, such as pins, extended pins, or specialized connectors, to accommodate specific material handling or conveyor requirements.
  • Environmental Compliance: For applications in industries with specific regulations or standards, toothed chains can be customized to meet environmental compliance requirements, such as FDA regulations in the food processing industry.

Conclusion: Toothed chains can be fully customized to suit the unique needs of specific applications in various industries. Customization options include chain size and pitch, material selection, load capacity, speed, temperature resistance, noise reduction, special coatings, attachment options, and environmental compliance. Manufacturers can work with toothed chain suppliers or manufacturers to create tailored solutions that optimize performance, reliability, and efficiency for their specific machinery or equipment.

toothen chain

Materials Used to Manufacture Toothed Chains and Their Impact on Performance and Durability

Toothed chains are manufactured using various materials, and the choice of material can significantly impact their performance and durability. Here are some common materials used for toothed chain manufacturing and their effects:

  • 1. Carbon Steel: Carbon steel is a widely used material for toothed chains due to its affordability and moderate strength. However, it has limited resistance to corrosion and wear, making it more suitable for applications in clean and dry environments with low to moderate loads.
  • 2. Stainless Steel: Stainless steel toothed chains offer better corrosion resistance compared to carbon steel. They are ideal for applications where the chain may be exposed to moisture, chemicals, or high humidity. Stainless steel chains are commonly used in food processing, pharmaceuticals, and outdoor applications.
  • 3. Alloy Steel: Alloy steel toothed chains are heat-treated to improve their strength and hardness. These chains have better wear resistance and can handle higher loads and more demanding operating conditions. They are commonly used in heavy-duty applications, such as construction equipment and industrial machinery.
  • 4. Plastic or Polymer: Plastic or polymer toothed chains are known for their low friction and self-lubricating properties. They are lightweight, corrosion-resistant, and quieter than metal chains. Plastic chains find applications in industries where noise reduction, chemical resistance, and low maintenance are essential.
  • 5. Nickel-Plated Steel: Nickel-plated steel chains combine the benefits of carbon steel with enhanced corrosion resistance. The nickel plating helps protect the chain from rust and can be useful in applications where occasional exposure to moisture is expected.
  • 6. Coated Chains: Some toothed chains come with special coatings or surface treatments, such as zinc plating or black oxide. These coatings improve corrosion resistance and enhance the chain’s durability in specific environments.

The choice of material for toothed chains depends on the specific requirements of the application:

  • For general industrial applications with low to moderate loads and clean environments, carbon steel or nickel-plated steel chains can be cost-effective options.
  • For applications where corrosion resistance is essential, such as food processing or marine equipment, stainless steel or plastic chains are more suitable.
  • For heavy-duty applications involving high loads and abrasive conditions, alloy steel chains with appropriate heat treatment are the best choice.
  • For specialized applications where noise reduction or lightweight materials are crucial, plastic or polymer chains are preferred.

Proper maintenance, including regular lubrication and tension adjustment, is vital to ensure the longevity and optimal performance of toothed chains, regardless of the material used.

China Standard High-Quality Teeth Harden Roller Chain  China Standard High-Quality Teeth Harden Roller Chain
editor by CX 2023-10-17