Product Description
Specification OF Roller Chain —Speedway:
We developed and produced many tractor spare parts for European/Jananese Tractors .
Tractor Model we can supply: B1500/1400,B5000,B6000, B7000, TU1400, TX1400, TX1500, YM F1401, YM1400 ETC.
The parts for example: Gearboxes, Tyres, rim Jante, Kit coupling KB-TX 3 point linkage. Exhaust pipe Steering wheel. Kit coupling YM F14/F15, gear shaft, PTO shaft, PTO cardan, key, regulator ect.
Most of the spare parts are with stock. If you are interested in, please feel easy to contact me.
Other relevant parts for cars or machinery we have made in our workshop are as follows:
Drive shaft parts and assemblies,
PTO GEARBOX,
Universal joint parts and assemblies,
PTO drive shafts,
Spline shafts,
Slip yokes,
Weld yokes,
Flange yokes,
Steering columns,
Connecting rods,
etc.
Product Description
Item:
Company Profile
Certifications
FAQ
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Standard or Nonstandard: | Standard |
---|---|
Application: | Agricultural Machinery |
Surface Treatment: | Chrome Plating |
Structure: | Roller Chain |
Material: | Alloy Steel,High Carbon Steel,40mn,40cr |
Type: | Short Pitch Chain |
Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
---|
Performance of Toothed Chains in Harsh Environments
Toothed chains can exhibit varying performance in harsh environments, such as high temperatures or corrosive conditions. The performance is influenced by several factors, including the chain’s material, design, and proper maintenance. Here’s how toothed chains generally perform in such challenging environments:
- High Temperatures: When operating in high-temperature environments, the choice of chain material becomes crucial. Heat-resistant materials, such as stainless steel or specialized heat-treated alloy steel, are often used to ensure the chain can withstand elevated temperatures. Proper lubrication with high-temperature chain oils or greases is essential to reduce friction and wear at elevated temperatures. Additionally, maintaining the correct tension and alignment becomes even more critical to prevent premature failure in high-temperature conditions.
- Corrosive Conditions: In corrosive environments, the chain material must have excellent resistance to chemical attacks. Stainless steel chains, for example, are highly resistant to corrosion from chemicals and moisture, making them suitable for applications in food processing, marine, or chemical industries. Coated chains, such as zinc-plated or nickel-plated chains, can provide additional protection against corrosion. Regular cleaning and proper lubrication are essential to prevent contaminants from affecting the chain’s performance and causing premature wear.
- High Humidity and Moisture: Toothed chains in high-humidity or moist environments can be prone to rust and corrosion. Choosing materials with good corrosion resistance and using proper lubrication are crucial to prevent moisture from damaging the chain. Additionally, regular inspections and maintenance to remove any accumulated moisture or debris are essential to prolong the chain’s life.
- Dusty or Dirty Environments: In dusty or dirty environments, the chain’s performance can be affected by the ingress of abrasive particles. To mitigate this, self-lubricating chains or those with sealed joints can help reduce the attraction and retention of dirt. Regular cleaning and inspection are necessary to prevent the buildup of contaminants that may lead to accelerated wear.
- Chemical Exposure: In environments where the chain is exposed to chemicals or aggressive substances, selecting a chain material with high chemical resistance is critical. Plastic or polymer chains are often used in such applications due to their excellent chemical resistance. Ensuring the chain is appropriately rated for the specific chemical exposure is vital to maintain its integrity and performance.
Conclusion: The performance of toothed chains in harsh environments depends on the chain’s material, design, and proper maintenance. It’s crucial to select the right chain type and material for the specific environmental conditions to ensure optimal performance and longevity. Regular inspections, proper lubrication, and prompt maintenance are essential to keep the toothed chain operating reliably in challenging environments.
Can Toothed Chains Be Customized for Specific Applications, and What Options Are Available for Customization?
Yes, toothed chains can be customized for specific applications to meet the unique requirements of different industries and machinery. Customization allows manufacturers to tailor the toothed chains to specific dimensions, materials, and performance characteristics. Here are some common options available for customization:
- Chain Size and Pitch: Toothed chains can be customized to different sizes and pitches to match the specific dimensions of the machinery or equipment they will be used with. Custom sizing ensures proper engagement with the sprockets and optimal performance.
- Material Selection: Depending on the application’s environmental conditions and requirements, toothed chains can be customized with various materials. Stainless steel chains, plastic chains, and corrosion-resistant coatings are some of the options available for specific industry needs.
- Load Capacity: Custom toothed chains can be designed to handle varying load capacities, ensuring they can withstand the specific forces and torques experienced during operation. This is crucial for heavy-duty applications that require robust chains.
- Speed: Toothed chains can be customized to operate at different speeds based on the machinery’s requirements. Customizing the chain’s tooth profile and material can optimize its performance at specific speeds.
- Temperature Resistance: For applications in extreme temperatures, toothed chains can be customized with materials and lubricants that provide the required temperature resistance and maintain their performance under harsh conditions.
- Noise Reduction: Custom toothed chains can be designed with features to reduce noise during operation. Innovations in tooth profile, materials, and coatings can minimize chain noise for quieter performance.
- Special Coatings: To improve wear resistance and reduce friction, toothed chains can be customized with special coatings, such as PTFE, molybdenum disulfide, or other self-lubricating coatings.
- Attachment Options: Customized toothed chains can be equipped with specific attachment options, such as pins, extended pins, or specialized connectors, to accommodate specific material handling or conveyor requirements.
- Environmental Compliance: For applications in industries with specific regulations or standards, toothed chains can be customized to meet environmental compliance requirements, such as FDA regulations in the food processing industry.
Conclusion: Toothed chains can be fully customized to suit the unique needs of specific applications in various industries. Customization options include chain size and pitch, material selection, load capacity, speed, temperature resistance, noise reduction, special coatings, attachment options, and environmental compliance. Manufacturers can work with toothed chain suppliers or manufacturers to create tailored solutions that optimize performance, reliability, and efficiency for their specific machinery or equipment.
What is a toothed chain, and what are its primary applications in various industries?
A toothed chain, also known as a timing chain or synchronous chain, is a type of chain that features tooth-like profiles on its inner surface. These teeth mesh with corresponding sprockets, providing precise synchronization and power transmission in various mechanical systems. The teeth on the chain prevent slippage, making it ideal for applications requiring accurate timing and motion control.
Primary applications of toothed chains can be found in several industries:
- Automotive Industry: Toothed chains are extensively used in automotive engines to synchronize the rotation of the camshaft and crankshaft, ensuring proper valve timing and engine performance.
- Industrial Automation: In manufacturing and automation processes, toothed chains are used in conveyor systems, robotic arms, and other machinery that require precise motion control and synchronization.
- Printing Industry: Toothed chains are employed in printing presses to control the movement of paper and ensure accurate registration of colors and images.
- Textile Industry: In textile machinery, toothed chains are used to control the movement of fabrics and yarns during various production processes.
- Packaging Industry: Toothed chains are utilized in packaging machines to maintain precise timing for filling, sealing, and labeling operations.
- Agriculture: In agricultural machinery, toothed chains are used for power transmission in equipment such as combine harvesters and tractors.
- Medical Equipment: Toothed chains find applications in medical devices that require precise motion control and synchronization.
The primary advantages of toothed chains include their ability to handle high loads, transmit power efficiently, and maintain precise timing in demanding industrial environments. They are designed to withstand heavy-duty operations and offer long service life, making them a reliable choice for various industries that require accurate and reliable power transmission.
editor by CX 2024-05-09
China Good quality Agricultural Transmission Chain 08b-2 Double Row Roller Tooth Chain
Product Description
Specification OF Roller Chain —Speedway:
We developed and produced many tractor spare parts for European/Jananese Tractors .
Tractor Model we can supply: B1500/1400,B5000,B6000, B7000, TU1400, TX1400, TX1500, YM F1401, YM1400 ETC.
The parts for example: Gearboxes, Tyres, rim Jante, Kit coupling KB-TX 3 point linkage. Exhaust pipe Steering wheel. Kit coupling YM F14/F15, gear shaft, PTO shaft, PTO cardan, key, regulator ect.
Most of the spare parts are with stock. If you are interested in, please feel easy to contact me.
Other relevant parts for cars or machinery we have made in our workshop are as follows:
Drive shaft parts and assemblies,
PTO GEARBOX,
Universal joint parts and assemblies,
PTO drive shafts,
Spline shafts,
Slip yokes,
Weld yokes,
Flange yokes,
Steering columns,
Connecting rods,
etc.
Product Description
Item:
Company Profile
Certifications
FAQ
Standard or Nonstandard: | Standard |
---|---|
Application: | Agricultural Machinery |
Surface Treatment: | Chrome Plating |
Structure: | Roller Chain |
Material: | Alloy Steel,High Carbon Steel,40mn,40cr |
Type: | Short Pitch Chain |
Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
---|
Identifying Signs of Wear and Fatigue in a Toothed Chain and Preventive Actions
Regular inspection of a toothed chain is essential to identify signs of wear and fatigue, which can help prevent unexpected failures. Here’s how to spot these signs and take appropriate action:
- 1. Elongation: Measure the distance between several chain pins over a specific length. If the chain has elongated beyond its allowable limits, it indicates wear. Excessive elongation can lead to poor engagement with the sprockets and cause jumping or skipping.
- 2. Plate Wear: Inspect the plates and rollers for signs of wear, such as flat spots or significant rounding. Worn plates can lead to uneven stress distribution and reduced performance.
- 3. Roller Wear: Check the roller diameter and shape. If the rollers are significantly worn or have a flat appearance, it indicates fatigue and wear. Worn rollers can result in poor sprocket engagement and increased friction.
- 4. Side Plate Wear: Inspect the side plates for any signs of wear or elongation of the holes. Worn side plates can lead to chain misalignment and reduced efficiency.
- 5. Chain Stretch: A stretched chain will no longer fit tightly around the sprockets. If you notice a loose chain that has lost its tension, it may be due to wear and stretching.
- 6. Visible Cracks or Damage: Look for any visible cracks, breaks, or damage to the chain components. Cracked or damaged parts can cause catastrophic failure under load.
- 7. Excessive Noise or Vibration: Unusual noise or vibration during chain operation can be an indication of wear or misalignment. Investigate the source of the noise and take appropriate action.
- 8. Wear Limit Indicators: Some chains have wear limit indicators that show when the chain has reached its maximum allowable wear. These indicators can help you determine when it’s time to replace the chain.
Preventive Actions:
- Regular Inspection: Schedule regular inspections of the toothed chain based on the manufacturer’s recommendations and the chain’s operating conditions.
- Replacement: When signs of wear or fatigue are detected and approach the manufacturer’s wear limits, it’s time to replace the chain. Continuing to use a worn chain can lead to premature failure and damage to the machinery.
- Proper Lubrication: Ensure the chain is adequately lubricated as per the manufacturer’s guidelines. Proper lubrication reduces friction and wear, prolonging the chain’s life.
- Correct Tension: Maintain the proper tension in the chain. A loose chain can accelerate wear, while an overtightened chain can stress the components.
- Address Misalignment: Properly align the chain and sprockets to prevent uneven wear and stress on the chain.
- Keep It Clean: Regularly clean the chain and remove dirt, debris, and contaminants that can accelerate wear.
- Use Quality Chains: Invest in high-quality toothed chains from reputable manufacturers to ensure durability and performance.
Conclusion: Identifying signs of wear and fatigue in a toothed chain through regular inspections is crucial for preventing failures and downtime. Taking timely action, such as replacing worn chains, maintaining proper tension, and ensuring adequate lubrication, will help prolong the life of the toothed chain and maintain the efficiency and reliability of your machinery or equipment.
Are There Any Innovative Designs or Technologies That Improve the Efficiency of Toothed Chains?
Yes, there have been several innovative designs and technologies that aim to improve the efficiency of toothed chains. These advancements focus on enhancing performance, reducing wear, increasing load-carrying capacity, and improving overall reliability. Here are some notable innovations:
- Inverted Tooth Chains: Inverted tooth chains are designed with the tooth profiles facing inward instead of outward. This design reduces impact and sliding friction between the chain links and the sprockets, leading to smoother and quieter operation. The reduced friction results in lower wear rates and improved efficiency.
- Advanced Materials: The use of advanced materials, such as high-strength alloys, composite materials, or special coatings, can significantly enhance the strength and wear resistance of toothed chains. These materials also exhibit improved fatigue properties, allowing the chain to withstand higher loads and operate more efficiently over an extended service life.
- Optimized Tooth Profiles: Innovations in tooth profile design focus on reducing friction, noise, and wear. Advanced tooth profiles, such as parabolic or modified involute profiles, ensure smoother engagement with the sprockets, leading to better power transmission efficiency and reduced energy losses.
- Self-Lubricating Chains: Self-lubricating toothed chains incorporate lubricant-filled reservoirs or solid lubricants embedded in the chain material. This design provides a continuous and controlled supply of lubrication to the critical wear points, reducing friction and wear and improving overall efficiency.
- Low-Friction Coatings: Applying low-friction coatings, such as PTFE or molybdenum disulfide, to the chain’s contact surfaces can reduce friction and wear. These coatings provide a smooth surface finish, minimizing the risk of metal-to-metal contact and improving the chain’s efficiency.
- Preloading Techniques: Preloading techniques involve applying initial tension to the chain during installation. This method reduces initial elongation and helps maintain optimal tension throughout the chain’s service life, enhancing efficiency and reducing the need for frequent adjustments.
- Smart Monitoring Systems: Advancements in sensor technology and data analytics have led to the development of smart monitoring systems for toothed chains. These systems can monitor chain condition, tension, and wear in real-time, allowing for predictive maintenance and optimizing chain performance.
Conclusion: The efficiency of toothed chains has significantly improved through various innovative designs and technologies. Inverted tooth chains, advanced materials, optimized tooth profiles, self-lubricating features, low-friction coatings, preloading techniques, and smart monitoring systems all contribute to increased efficiency, reduced wear, and improved overall performance. Manufacturers and users can benefit from these advancements to select the most suitable toothed chain for their specific applications and ensure optimal efficiency and reliability in power transmission and material handling systems.
Replacing a Worn Toothed Chain or the Entire Chain System
Whether you can replace just a worn toothed chain or need to replace the entire chain system depends on several factors. Let’s examine the scenarios to determine the appropriate course of action:
- 1. Individual Chain Wear: If only a single toothed chain in the system is worn or damaged, it is possible to replace that specific chain. This is often the case in systems where multiple chains operate independently and do not interact with each other. Simply remove the worn chain and install a new one of the same size and type.
- 2. Chain Synchronization: In some applications, multiple toothed chains work together to ensure proper synchronization. In such cases, replacing just one worn chain could disrupt the system’s functionality and cause performance issues. It is crucial to maintain synchronization among all the chains. If one chain is worn, it’s likely that others have also experienced significant wear, so replacing all of them might be necessary.
- 3. Chain Age and Wear: If the entire chain system is old and has experienced significant wear and elongation, it may be more practical to replace the entire system. Over time, chains can stretch and wear unevenly, affecting the system’s performance and leading to premature failure of new chains if installed alongside old ones.
- 4. Upgrading the System: If the machinery or equipment is undergoing significant changes or upgrades, it might be a good opportunity to replace the entire chain system. Upgrading to newer, more durable materials or a different chain type could improve overall system performance and longevity.
Conclusion: In summary, whether you can replace just a worn toothed chain or need to replace the entire chain system depends on the specific circumstances. If only one chain is worn, and it operates independently without affecting the rest of the system, you can replace that chain individually. However, if the entire system is old, worn, or requires upgrades, it is generally better to replace the entire chain system to ensure proper functioning, performance, and longevity.
editor by CX 2023-12-08
China Custom Hardware Use for Motorcycle/Bicycle Chain Four Sides Riveting Combine Harvester Stainless Steel Transmission Chain Conveyor Chain Roller Chain Motorcycle Chain agricultural roller chain
Product Description
Model NO. | 06C/08A/10A/12A/16A/20A/24A/28A/32A/40A/06B/08B/10B/12B/16B/20B/24B/28B/32B/40B-1/2/3 Heavy duty |
Chain Model | Roller Chains |
Structure (for Chain) | Roller Chain |
Specification | GB/T, DIN, ANSI, ISO, BS, JIS. |
Origin | HangZhou, ZheJiang |
Color | Solid Color |
Chain Color | Customized |
Our company
Wolff Chain Co. is 1 of the professional chain manufacturers in China. We focus on reseaching, manufacturing and trading of the chain drive with famous brands — “DOVON” and “DECHO”. We supply OEM services for many famous enterprises such as SUZUKI, XIHU (WEST LAKE) DIS., FAW, AGCO, JUMING as well.
Wolff mainly producing the Transmission chains,Conveyor chains,Dragging Chains,Silent chains,Leaf chains,Roller chains,Special chain and many other series of chain products. Our technicians a have improved the chains quality to the world-level. High quality material selection, powerful and precise heat-treatment technology and excellent assembly methods ensure Wolff chains meet the tough and strict requirements for machines and vehicles.
All of our products completely conform to the international standard such as ISO\DIN\ANSI\BS\JIS, etc. Wolff has been successfully certified by ISO9001 Quality Management System,SGS inspection and BV inspection. Wolff chains can be widely applied to many industries including automobile, motorcycle, forklift, wood processing machine, constructure machine, packing machine, food machine,tobacco machine and agricultural equipments. Wolff chains are popular in America,South America,Europe,Middle East, South East Asia and Africa markets.
Our workshop
Our certification
Welcome to our exhibition
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.
Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.
Standard or Nonstandard: | Standard |
---|---|
Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment |
Surface Treatment: | Oil Blooming |
Structure: | Roller Chain |
Material: | Carbon Steel |
Type: | Short Pitch Chain |
Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
drive chain type
Drive chains are used in a variety of industrial applications. Unlike roller chains, which are more efficient in terms of weight and size, drive chains slide on steel guides. Drive chains are often used for dirty work. Here’s what you need to know about the various types of drive chains. In this article, we’ll look at pin chains, engineered steel chains, bushing roller chains, and timing chains. These types are the most common and the most commonly used.
time chain
There are several factors to consider when deciding which drive chain to buy. What matters is how long the chain will last, as the timing chain will stretch over time. However, they are pre-stretched during manufacture to reduce the risk of stretching. Timing chains can also be noisy compared to toothed belt drives, but rails and chain tensioners can alleviate this problem. Timing chains also wear slower than belts, reducing repair costs.
Timing chains require little maintenance compared to belt drives. When well lubricated, timing chains require little maintenance. The only maintenance really required is checking the engine oil level and following the manufacturer’s recommended service intervals. Timing chains of drive chains are also safer than belt drives and can be dangerous if the toothed belt tears. Also, the timing chain only needs minor repairs and replacements. Garages can purchase complete timing chain kits that contain all the parts needed for repairs.
Drive chains can be equipped with roller chains or timing chains, depending on the load on the engine. The style of the timing chain depends on the type of motor used. However, the roller chain is the most common choice due to its high strength and NVH properties. The roller chain has two tabs pressed into the eyes, and two rollers above them. These components work together to improve engine performance.
Many modern vehicles use timing chains. Timing gears synchronize the camshaft and crankshaft so that the valves open and close at the appropriate times. This is critical to the running quality, power output, and fuel consumption of the engine. The timing chain also reduces the amount of pollution emitted by the vehicle. Over the past two decades, many OEMs have turned to time chains for OHC/DOHC engines.
pin chain
Steel pivot chains feature open barrels to reduce blocking and material buildup. These chains are designed for power transmission and transportation applications, often used in agricultural applications. They can be custom welded using specialized accessories. These chains can be used in agricultural, industrial and municipal applications. Here’s a closer look at each. Read on to learn about the benefits of steel pivot chains.
The Long Pitch Class 700 Pivot Chain is a versatile chain for conveying and lifting products. Its T-head pins fit snugly so dust doesn’t get into the pin holes. It is also constructed with a closed bearing structure to prevent elongation due to wear. Steel pivot chains are designed for high fatigue applications and are versatile.
Engineering Steel Chain
Engineered steel drive chain provides maximum power transfer while minimizing weight. Engineering chains are often used for tough oil drilling operations. Designed for durability and tight tolerances, these chains can be used in a variety of industrial equipment. Whether you need to lift heavy objects or store a lot of items, engineered steel chains will do the job. Read on to learn more about the benefits of engineering chains.
Engineered steel chains consist of links or pin joints with large gaps between the components. The material of these chains is designed to handle abrasives. While many of these chains are used as conveyors, some are designed for drives. You can find these chains on conveyors, forklifts, bucket elevators, oil rigs and more. To get the most out of them, they should be able to withstand the power produced by the prime mover.
The chain can withstand high tensile stresses and is ductile enough to withstand fatigue. The center-to-center distance between the chain and sprockets is between 30% and 50% of the pitch. On smaller sprockets, the arc of contact between the teeth and chain must be at least 120 degrees. The resistance of the chain drive depends on the use environment, including vibration, noise, fatigue strength and other factors.
There are many types of engineering steel drive chains, each with a different function. The most commonly used type is the elevator. Its lift mechanism raises and lowers the carriage. Most cranes are attached to the load with hooks. Another type of chain is the oval link. Its links are welded and the sprocket has receivers for each link. It is used in low speed applications for elevators, chain hoists and anchors in offshore operations.
Bushing Roller Chain
Typically, a bushing roller chain as a drive chain consists of two link assemblies. The inner link consists of two plates held together by two sleeves, while the outer link consists of two plates connected by pins that pass through the inner link. However, there are some differences between bushing roller chains. The main difference is the type of link and the amount of lubrication required. If you want to learn more about bushing roller chains, keep reading.
While roller chains are generally stronger and more durable than bushing chains, they are not immune to wear. During the driving cycle, they lengthen and undergo a process called articulation. The rate at which they elongate depends on the lubrication and load applied to them. The frequency of pin and bushing articulation is also critical. Like other wear parts, the manufacture of critical wear parts requires close attention to detail to ensure optimum performance. Correct raw material selection, part fabrication, and assembly are key factors in achieving optimum performance. Improperly prepared parts can affect wear life and performance.
Consider your application and load distribution when selecting a bushing roller chain as your drive chain. The length of the chain must be between 30 and 50 times its pitch. The arc of contact between the small sprocket teeth must be at least 120 degrees. The resistance of the drive chain depends on the usage environment, which will determine its fatigue strength and vibration level. It’s a good idea to check the chain length before deciding to replace it.
flat top chain
The TSplus flat top drive chain is the most flexible conveying medium on the market today. They can be connected end-to-end to create extended conveyor lines. The side bend design allows it to be used with a variety of conveyor types including inline, snake, and carousel conveyors. These chains are available in a variety of sizes, ranging in width from 3 feet to 20 feet.
A variety of materials are available for flat-top chains, including steel and plastic. Steel chains are ideal for applications requiring wear resistance. They are sturdy and well made. Plastic chains are particularly durable, but not suitable for harsh environments. Stainless steel flat top chains are suitable for a variety of applications, and some manufacturers make them from stainless steel or even aluminum. If your application requires a durable flat top chain, choose a chain made from iwis hardened stainless steel.
Another type of flat-top drive chain is the side bend chain. Suitable for flexible machinery requiring efficient conveying. It is equipped with a single hinge pin or double hinge pin. Either option will do, but each hinge pin has its advantages. Single hinge pin chains are suitable for smaller light-duty conveyors, while double hinge pins are more suitable for medium and heavy-duty applications.
CZPT is a modular flat top chain conveyor system. Its standardized components and modules can be easily integrated into any production process. And because it’s a single track, you can lengthen or shorten it as needed. Its versatile design makes it compatible with other conveyor systems such as belts and sprockets. This monorail modular design allows system lengths up to 40 meters and is compatible with other conveyor systems.
editor by CX 2023-06-06
China factory Agricultural Chain Combine Standard Chain Hoist Chain Rice Harvester Chain Ca 550/Ca650/Ca650/Ca620/C2060h/Ca557/Ca555, Roller Chain, Conveyor Chain elite roller chain
Product Description
OUR PRODUCTS LIST:
A and B series single/double/triple standard roller chain and no-standard roller chain
DIN/ISO | ANSI | Pitch | Roller | Width | Pin | Pin | Lnner | Plate | Ultimate | Average | weight | |
KIN/ISO | ANSL | between | diameter | length | plate | thick | tensile | tensile | per | |||
Chain | Chain | inner plates | depth | -ness | strength | strength | meter | |||||
No. | No. | P | d1 | b1 | d2 | L | Lc | h2 | T | Q | Q0 | q |
max | min | max | max | max | max | max | min | |||||
mm | mm | mm | mm | mm | mm | mm | mm | kN/LB | kN | kg/m | ||
*03C | *15 | 4.7625 | 2.48 | 2.38 | 1.62 | 6.1 | 6.9 | 4.3 | 0.6 | 1.80/409 | 2 | 0.08 |
*04C-1 | *25 | 6.35 | 3.3 | 3.18 | 2.31 | 7.9 | 8.4 | 6 | 0.8 | 3.50/795 | 4.6 | 0.15 |
*06C-1 | *35 | 9.525 | 5.08 | 4.77 | 3.58 | 12.4 | 13.17 | 9 | 1.3 | 7.90/1795 | 10.8 | 0.33 |
085-1 | 41 | 12.7 | 7.77 | 6.25 | 3.58 | 13.75 | 15 | 9.91 | 1.3 | 6.67/1516 | 12.6 | 0.41 |
08A-1 | 40 | 12.7 | 7.95 | 7.85 | 3.96 | 16.6 | 17.8 | 12 | 1.5 | 14.10/3205 | 17.5 | 0.62 |
10A-1 | 50 | 15.875 | 10.16 | 9.4 | 5.08 | 20.7 | 22.2 | 15.09 | 2.03 | 22.20/5045 | 29.4 | 1.02 |
12A-1 | 60 | 19.05 | 11.91 | 12.57 | 5.94 | 25.9 | 27.7 | 18 | 2.42 | 31.80/7227 | 41.5 | 1.5 |
16A-1 | 80 | 25.4 | 15.88 | 15.75 | 7.92 | 32.7 | 35 | 24 | 3.25 | 59.70/12886 | 69.4 | 2.6 |
20A-1 | 100 | 31.75 | 19.05 | 18.9 | 9.53 | 40.4 | 44.7 | 30 | 4 | 88.50/20114 | 109.2 | 3.91 |
24A-1 | 120 | 38.1 | 22.23 | 25.22 | 11.1 | 50.3 | 54.3 | 35.7 | 4.8 | 127.00/28864 | 156.3 | 5.62 |
28A-1 | 140 | 44.45 | 25.4 | 25.22 | 12.7 | 54.4 | 59 | 41 | 5.6 | 172.40/39182 | 212 | 7.5 |
32A-1 | 160 | 50.8 | 28.58 | 31.55 | 14.27 | 64.8 | 69.6 | 47.8 | 6.4 | 226.80/51545 | 278.9 | 1.1 |
36A-1 | 180 | 57.15 | 35.71 | 35.48 | 17.46 | 72.8 | 78.6 | 53.6 | 7.2 | 280.20/63682 | 341.8 | 13.45 |
40A-1 | 200 | 63.5 | 39.68 | 37.85 | 19.85 | 80.3 | 87.2 | 60 | 8 | 353.80/80409 | 431.6 | 16.15 |
48A-1 | 240 | 76.2 | 47.63 | 47.35 | 23.81 | 90.5 | 103 | 72.39 | 9.5 | 51.30/115977 | 622.5 | 23.2 |
DIN/ISO | Pitch | Roller | Width | Pin | Pin | Lnner | Plate | Ultimate | Average | weight | |
KIN/ISO | between | diameter | length | plate | thick | tensile | tensile | per | |||
Chain | inner plates | depth | -ness | strength | strength | meter | |||||
No. | P | d1 | b1 | d2 | L | Lc | h2 | T | Q | Q0 | q |
max | min | max | max | max | max | max | min | ||||
mm | mm | mm | mm | mm | mm | mm | mm | kN/LB | kN | kg/m | |
04B-1 | 6 | 4 | 2.8 | 1.85 | 6.8 | 7.8 | 5 | 0.6 | 3.2/682 | 3.2 | 0.11 |
05B-1 | 8 | 5 | 3 | 2.31 | 8.2 | 8.9 | 7.1 | 0.8 | 5.0/1136 | 5.9 | 0.2 |
*06B-1 | 9.525 | 6.35 | 5.72 | 3.28 | 13.15 | 14.1 | 8.2 | 1.3 | 9.0/2045 | 10.4 | 0.41 |
08B-1 | 12.7 | 8.51 | 7.75 | 4.45 | 16.7 | 18.2 | 11.8 | 1.6 | 18.0/4091 | 19.4 | 0.69 |
10B-1 | 15.875 | 10.16 | 9.65 | 5.08 | 19.5 | 20.9 | 14.7 | 1.7 | 22.4/5091 | 27.5 | 0.93 |
12B-1 | 19.05 | 12.07 | 11.68 | 5.72 | 22.5 | 24.2 | 16 | 1.85 | 29.0/6591 | 32.2 | 1.15 |
16B-1 | 25.4 | 15.88 | 17.02 | 8.28 | 36.1 | 37.4 | 21 | 4.15/3.1 | 60.0/13636 | 72.8 | 2.71 |
20B-1 | 31.75 | 19.05 | 19.56 | 10.19 | 41.3 | 45 | 26.4 | 4.5/3.5 | 95.0/21591 | 106.7 | 3.7 |
24B-1 | 38.1 | 25.4 | 25.4 | 14.63 | 53.4 | 57.8 | 33.2 | 6.0/4.8 | 160.0/36364 | 178 | 7.1 |
28B-1 | 44.45 | 27.94 | 30.99 | 15.9 | 65.1 | 69.5 | 36.7 | 7.5/6.0 | 200.0/45455 | 222 | 8.5 |
32B-1 | 50.8 | 29.21 | 30.99 | 17.81 | 66 | 71 | 42 | 7.0/6.0 | 250.0/56818 | 277.5 | 10.25 |
40B-1 | 63.5 | 39.37 | 38.1 | 22.89 | 82.2 | 89.2 | 52.96 | 8.5/8.0 | 355.0/80682 | 394 | 16.35 |
48B-1 | 76.2 | 48.26 | 45.72 | 29.24 | 99.1 | 107 | 63.8 | 560.0/127272 | 621.6 | 25 |
Products show
Our workshop and hot treatment equipment.
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.
Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
no matter where they come from.
Material: | Alloy |
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Structure: | Roller Chain |
Surface Treatment: | Polishing |
Chain Size: | 1/2"*11/128" |
Feature: | Fire Resistant, Oil Resistant, Heat Resistant |
Transport Package: | Non-Fumigation Wooden Box, by Air, by Ocean |
Samples: |
US$ 2/Meter
1 Meter(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Roller Chain Basics
Before choosing the right roller chain for your machine, it is necessary to learn some basics. Learn about sprockets, tensile strength, pitch, and width. Read this article to learn more. It will help you make an informed decision. Getting the right product is critical, but it’s not always as simple as choosing a brand name. You need to choose a company that supports its products and provides good service.
Roller sprocket
If you are planning to purchase roller sprockets for your application, you should first look at the various types available. Sprockets available for single-strand roller chains are manufactured by Boston Steel – Type B sprockets are drilled to size. They are available in 1/4, 3/8, 1/2, 5/8, 3/4 and 1″ pitch sizes.
The diameter of the sprocket is important when choosing the right sprocket for your application. Using a caliper to measure the diameter of a toothless plate is a good way to determine the exact size of the sprocket. A caliper is the diameter of a plate without teeth. On Type B and C sprockets, the hub diameter measures the thickness of the hub.
Another type of sprocket is the steel split sprocket, which is split in diameter. This type is easy to install and remove, and is held together by bolts in the hub. Typically, split sprockets have chain pitches ranging from 40 to 240 and bores ranging from 3/4″ to 6″. The split sprockets are designed with one pointing towards the ceiling and the other two parallel to the floor.
When shopping for sprockets, it is important to remember that they are designed specifically for a specific chain. All chains are manufactured to specific standards. In the United States, the most common standard is ANSI. The chain pitch is the distance between the center of each pin and the center of the next pin. In the US, the standard is always measured in eight-inch intervals.
In addition to sprocket size, sprocket pitch and the surface area also affect chain life. Unlike belt sprockets, which are made of forged steel, the teeth on roller sprockets are stamped from steel sheet or pressed from powdered metal. The harder the teeth, the longer the chain will last.
Roller chain pitch
The pitch of a roller chain is the distance between the sprocket and the pin. The smaller the thread pitch, the smaller the bushing wear. Generally speaking, the smaller the pitch, the longer the life of the chain. For best performance and longest life, manufacturers recommend a minimum chain pitch of 2% to 3%. Chain pitch is important to ensure proper performance, and the manufacturer recommends that you replace the chain when it reaches 2% to 3% of normal.
To determine the correct chain pitch for a particular chain, first determine the sprocket size and pitch. Pitch is the distance between pin centers, measured in 1/8 inch increments. The pin diameter of the chain is also important. If you’re not sure about the pin diameter of your chain, measure a few links to get a good average reading. Alternatively, use a caliper to measure the inside diameter of the sprocket and count the number of teeth.
When sizing a sprocket, measure the chain between the gears with a caliper and compare it to the measurements on the chain size chart. Make sure you have checked all the specs and checked the correct chain pitch. Then, choose the correct chain pitch for your needs. This is a critical step in choosing the right chain. So get the correct pitch for your roller chain. Correct pitch helps ensure maximum performance and safety.
To identify a specific type of roller chain, measure its tensile strength. This represents the amount of load the chain can withstand before breaking. Another key parameter to consider is fatigue strength. Chains with high fatigue strength are more resistant to rust and wear than chains with low fatigue strength. The numbers on the right in the standard numbering represent normal or light duty chains, while the numbers on the left represent the pitch of heavy-duty chains.
Double pitch roller chains are a variant of single pitch chains. They are manufactured according to ISO 606 and meet the same standards as single pitch chains. They are mainly used in applications with lower requirements for speed and power transmission. The plates of double pitch roller chains are also longer than single pitch chains. The double pitch drive series is also used for elevator and long conveyor drives. There are three main types of roller chains: single-pitch chains, double-pitch carriers, and oversized rollers.
Roller chain width
When buying a roller chain, one of the first decisions you must make is its width. To make this determination, you need to measure the overall width of the chain, the diameter, and the width of each roller. You must also know the height and thickness of the board. After taking these measurements, you can start shopping for the perfect roller chain. But before you buy a new chain, it’s important to know what to expect from the chain itself.
There are many different types of roller chains. These chains are available for ANSI and metric measurements. They come in single-stranded and double-stranded variants. They are usually used for power transmission. Other types include agricultural, automotive, conveyor, multi-strand, and four-strand chains. These charts also include a chart so you can easily see the exact size you need. Listed below are some of the benefits of buying a roller chain.
Roller diameter and pin diameter are important factors in choosing the correct chain width. The width of the chain is the nearest binary fraction of 5/8 of an inch. It should be at least half the thickness of the sprocket, and the plate thickness is one-eighth the width of the chain. Overweight chains are indicated with the suffix H. The pitch and width of the chain are determined by the working load and machine speed.
The outer links of the roller chain are called pin links. These pins are inserted into the bushings of the adjacent roller links. They are held in place by cotter pins. Pin links are usually pressed into the pins of heavy-duty chains. These pins are used to hold the rollers in place. However, these pin chains can reduce the power rating of roller chains by up to 20%.
The ANSI 29.1 Steel Chain Specification specifies a minimum pitch in inches and ultimate strength of 12,500 x pitch in inches. At the same time, the O-ring chain greatly reduces wear due to its lubricating effect. O-ring and X-ring chains contain a lubricant injected by vacuum when riveting the chain together. Transmission chains are tested and governed by standards bodies such as ANSI. In 2011, the American Society of Mechanical Engineers developed a standard for precision power transmission chains.
Roller chain tensile strength
One of the most important indicators of roller chain strength is tensile strength. This measurement refers to the amount of load the chain can withstand before breaking. Another measure, called fatigue strength, refers to the maximum load a chain can withstand before it breaks. The strength of a roller chain depends on its size, the quality of the steel used in its construction, and the heat treatment. There are also differences in the types of shot peening used to treat steel, pitch holes, and link plates.
When choosing a roller chain, the workload is critical. This is the maximum load the chain can withstand before fatigue failure occurs. This measurement is critical because it helps determine the type of load applied to the chain. When deciding which roller chain to buy, be sure to consider the mechanical type and desired strength. Then, make sure it meets strength and load-carrying capacity requirements.
The ultimate tensile strength of a roller chain is based on the manufacturer’s recommended maximum tensile strength. However, the actual tensile strength may be higher or lower than this value. The working load limit of a roller chain can also be calculated by multiplying the chain diameter by the grade. The working load limit of a chain is the highest tension it can withstand before breaking. This value is usually expressed in points.
The maximum tensile strength of roller chains varies by chain type. The single-strand heavy chain has thick side plates for higher shock loads. Single strand heavy-duty roller chains, also known as “bushing” roller chains, are also available. Double-stranded heavy chains are structurally similar, but they have two layers of steel connected by pins that are nearly twice as strong as standard roller chains.
The tensile strength of a single-strand roller chain is approximately 500 tons. In comparison, a single-chain blockchain has a tensile strength of 900. The tensile strength of the two is similar, and it is not recommended to choose one or the other. Although steel and titanium chains are considered the strongest materials for roller chains, these materials are not magnetic.
editor by CX 2023-04-20
China Welded Steel Cranked Link Chains for Theme Parks agricultural roller chain
Solution Description
Welded metal cranked hyperlink chains for Concept parks
Requirements
Application
Used Amusement Parks and Concept Park.
Package deal
bag |
pallet |
box |
carton |
crate |
drum |
roll |
tube |
In accordance to your demands |
Support
HangZhou CZPT Jin Hao Global Trade Co., Ltd.
Hoping sincerely that you can decide on our firm we will provide wholeheartedly for you by our abundant expertise!
Phone:
We 24 hrs support for you!
Glad to be of service. Please really feel free to get in touch with us anytime !!!
US $11.6-12.99 / Piece | |
1,000 Pieces (Min. Order) |
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Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
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Material: | Alloy |
Surface Treatment: | Baking Paint |
Feature: | Oil Resistant |
Chain Size: | 1/2"*3/32" |
Structure: | Combined Chain |
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Samples: |
US$ 11.6/Piece
1 Piece(Min.Order) |
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Customization: |
Available
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bag |
pallet |
box |
carton |
crate |
drum |
roll |
tube |
According to your requirements |
US $11.6-12.99 / Piece | |
1,000 Pieces (Min. Order) |
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Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
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Material: | Alloy |
Surface Treatment: | Baking Paint |
Feature: | Oil Resistant |
Chain Size: | 1/2"*3/32" |
Structure: | Combined Chain |
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Samples: |
US$ 11.6/Piece
1 Piece(Min.Order) |
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Customization: |
Available
|
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bag |
pallet |
box |
carton |
crate |
drum |
roll |
tube |
According to your requirements |
Advantages and Disadvantages of Drive Chains
Drive chains are widely used for sliding steel guides. While solution chains are often used, roller chains are more efficient in size and weight. Nevertheless, a drive chain is often the best choice for dirty jobs. The following are some of the benefits and disadvantages of drive chains. Learn more! Adapt your vehicle to your specific situation with drive chains. You’ll be glad you did! Read on to learn more! Continue reading for information on different types of drive chains.
Inverted tooth chain
An inverted tooth camshaft drive chain has teeth on its links and two pin rolling pivot joints that engage each other to transmit moderate to high-speed rotations. This type of drive chain is also known as a silent chain drive, which is particularly effective in reducing noise and vibration. The teeth on the links mesh perfectly with the teeth of the gear sprocket. The inverted tooth design also provides smooth communication of chain links with the teeth of the sprocket.
The design of the new model was particularly effective in quelling noise. The “Druid” spring forks enabled the chain to adjust with minimal motion of the axle. It was launched at the 1910 Olympia show and sold more than 500 units. The drive chain was also silent, which reduced the need for sound insulation and attenuation components, which in turn minimized weight. Hence, it became an ideal choice for wind turbines.
The main disadvantages of chain drive include its low speed and limited range. It is expensive to manufacture and requires precise mounting. Maintenance is essential, including lubrication and slack adjustment. Its velocity fluctuates as the chain is stretched. This causes the chain to fail at the worst possible time. The chain drive also has problems associated with slippage. In addition, it can be prone to excessive wear and tear. Fortunately, however, there are newer types of drive chains available, which are more durable and reliable.
Duplex chain
There are three types of duplex drive chains: SC, RP, and Ramsey. Each has their own unique advantages and features. The Rampower duplex series offers twice the power capacity of the standard SC duplex chain. They are often used in new applications. SC duplex chains are the most affordable and are used in less demanding applications. The SC duplex chain has a lower power capacity but lower weight. There is also no guarantee of performance.
Multi-strand roller chain
The Multiple-strand roller chain for drive chain market can be defined on the basis of the factors that drive growth in this industry. The factors that hamper market growth can be understood in order to come up with alternative bends for lucrative opportunities. This report aims to understand the current scenario and the impact of COVID-19 on the industry as a whole. We will also discuss the market drivers and restraints. We will discuss the various types of Multiple-strand roller chains for drive chain and their market sizes in the coming years.
The minimum tensile strength for a roller chain is one sixth or one-ninth the tensile strength of a conventional drive chain. These standards are established to prevent linkplate fatigue, which is the main cause of premature breakdown. A chain made of this material is considered a superior choice for high-performance applications involving a high load-bearing capacity. If you’re using a drive chain, make sure to choose a proper chain based on the type of application. A simple chain with a high load-bearing capacity is also ideal for simple applications.
While it is true that a high-tension, high-speed drive requires a higher power rating than a low-speed chain, roller chains are primarily used in low to mid-speed applications. They are similar to bicycle chains but may have a master link. In motorcycles, chains are heavier and may require a chain tool to remove. These chains are often replaced with toothed belts or a combination of both.
Flat top chain
The flat top drive chain is a versatile conveyor belt that conveys medium and large workpiece pallets. Its arcing capacity makes it suitable for continuous drive combinations involving curve arcs. The flat top chain is also available with PA wear pads on the workpiece pallets. The flat top chain’s steel and plastic glide profiles allow surface loads of up to 1.5 kg/cm. HD profiles are compatible with the flat top chain.
The steel flat top chain is available in several types: 815, 820, and 881 series. These are heat-treated to have high strength and excellent wear resistance. They can also be used with various sprockets, including 820 sprockets. The high-quality steel chain can be used with many industrial applications. However, if you are looking for a durable chain for your industrial application, iwis hardened stainless steel flat top chains are an excellent choice.
TSplus flat top drive chain offers the most flexibility of any conveying media. The drive units can be linked end-to-end to form extended conveyor lines. Side-flexing flat top chains are available to create serpentine, in-line, and carousel conveyors. Drive units are available in standard and heavy-duty models. They are versatile enough to handle a variety of container sizes. If you need a more complex conveyor system, you can choose a heavy-duty drive chain.
Rexnord flat top chains come in two basic styles: MatTop chain and TableTop chain. The TableTop chain is molded in standard widths ranging from 3.25 inches to 12 inches. These are shipped in ten-foot sections, but you can also find 20-foot-wide mattop chains. You can even customize your MatTop chain to meet your exact needs. They are perfect for a variety of conveying applications, from general conveying to wash down applications.
Conveyor chain
Drive chains for conveyors come in a variety of styles. These chains can have varying degrees of pitch. Pitch is governed by wheel tooth strength, the overall chain rigidity, and the type of drive motor. A normal maximum pitch is determined by the width of the link plates and the angle between the mounting angles. You can increase the pitch of your chain by strengthening the bushes between the link plates. Make sure that the gap between the wheel teeth and the bushes is approximately one-fourth inch.
Pitch and tension of the chain are important considerations when choosing a chain. The minimum pitch is determined by the thickness of the tooth on the wheel and the maximum pitch is determined by the rigidity of the link plates. However, this maximum pitch may be exceeded with bushes between the link plates or clearance with the wheel teeth. A good quality chain will have bearing surfaces lubricated to prevent excessive wear and rust. Medium-viscosity mineral oil is suitable for normal operating conditions. SAE 20W-50 is a good choice for this application. Self-lubricating chains are available from many chain manufacturers.
The chain is usually lubricated by dripping oil between the links. This type of lubrication requires regular inspection of the conveyor chain. The amount of oil should be enough to prevent reddish brown discoloration on the chain joints. A lubricating oil should be applied on a daily basis, according to the manufacturer’s specifications. In order to ensure a longer life for your drive chain, make sure that you lubricate it on a regular basis.
editor by czh 2023-01-27
China Twin Star Printable Decoration Hanging Chain (GBL03) agricultural roller chain
Item Description
Merchandise Title: Twin Star Printable Decoration Hanging Chain
Merchandise No.: GBL03
Material: Zinc Alloy
bestsublimation
About Us
Established in 2 / 83314360 / 83311437
Fax:
Our Warehouse
Coating Factory
Why BestSub?
1.Plentiful option of diversified individual presents created by our personal manufacturing facility
2.Time foundation 1st-class good quality with our many years long service expertise
three.Supported by a group of R&D staff and help from forty+ Oversea’s workplaces
4.Printed purchase is approved.
five.Professional sales team with qualified provider
Our Service
one. BestSub accept OEM and ODM Service
two. Ten years extended sublimation business story
three. One stop sublimation support with more than 3000 things available
4. Abroad post-sale services celebration accessible.
Our advantages
one.Plentiful choice of diversified personal gifts produced by our very own factory
2.Time foundation initial-class quality with our many years long services experience
3.Supported by a group of R&D team
4.OEM and ODM support obtainable
five.We have the most professional printing team to fulfill buyer print orders.
We keen to build up enterprise relations with partners around the world!
Meet BestSub at Expo
Every single 12 months, BestSub will make our presence at the most well-known expo of sublimation printing industry.
Contact BestSub for our booth details.
To Be Negotiated | 2 Boxes (Min. Order) |
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Type: | Novelty Product |
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Feature: | Eco-Friendly, Novelty |
Style: | Fashion |
Material: | Zinc Alloy |
Usage: | Decoration |
Occasion: | Celebration |
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Customization: |
Available
|
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To Be Negotiated | 2 Boxes (Min. Order) |
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Type: | Novelty Product |
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Feature: | Eco-Friendly, Novelty |
Style: | Fashion |
Material: | Zinc Alloy |
Usage: | Decoration |
Occasion: | Celebration |
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Customization: |
Available
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Roller Chain Maintenance Tips
There are many things to keep in mind when maintaining a roller chain. The main reasons include friction and external influences. Without proper lubrication and adjustment, such chains will wear prematurely. Here are some tips for keeping your roller chain in top shape. continue reading! This will make your process easier. We will also discuss the cost of the new roller chain. As always, remember to check for loose ends and adjust the chain regularly.
Preloading
Roller chains are designed to accommodate many different types of loads. Sprockets are the main cause of chain wear. Axial and angular misalignment occurs when the sprocket faces are not properly aligned. Both types of misalignment increase stress and wear on the roller chain. They can also negatively affect the drive. Therefore, choosing the right chain is an important consideration.
Preloading helps to eliminate initial elongation and extend service life. The benefits of preloading can be seen in the preloading chart. Significant elongation occurs during drive startup with no or minimal preload. This is due to the surface hardness of the worn parts. On the other hand, a properly preloaded chain shows little elongation during the initial start. Therefore, proper preload can prolong wear life.
Although elongation is a natural phenomenon in any drive, it can be minimized or eliminated with proper maintenance. In addition to regular inspections, you should do a full inspection of your chain after the first hundred hours. This inspection should focus on key life factors such as 3% elongation, how the chain is lubricated, and any other issues that may affect life. A good quality chain should have the longest life and no problems.
There are many different roller chain specifications. A good rule of thumb is to choose chains with at least five links. Then, tighten the chain until a break occurs, and it will tell you what kind of break occurred. Alternatively, you can use a roller chain with the maximum allowable load. As long as the MAL doesn’t exceed that number, it’s still perfectly safe to use it for any application.
lubricating
When it comes to lubrication, there are several different techniques. For example, spray lubrication is a popular method for high-horsepower drives and high-load and fast-moving machines. This method is very effective, but it is expensive, and spraying the chain too far out of the guard can cause leaks. Another common method is brush lubrication. Brush lubrication involves applying a continuous flow of oil to the chain, pushing it into the chain. This lubrication technique reduces the application temperature of the chain. Also, it can extend the life of the chain, depending on the manufacturer’s specifications.
While the lubrication of roller chain couplings varies by application, sprocket hubs should be lubricated monthly to ensure proper sealing. The amount of oil used depends on the rotational speed and the type of roller chain coupling. In general, lubricants used in roller chain couplings should have excellent adhesion, oxidation, and mechanical stability.
Wear-resistant lubricants are recommended. They prevent the rollers from sticking to each other and prevent rusting. These lubricants have low surface tension and are not harmful to metal or O-ring chains. The optimum lubrication method depends on ambient temperature, horsepower, and chain speed. Properly lubricating a roller chain increases the life of the chain and reduces the risk of wear.
Proper lubrication of the roller chain is essential to prevent corrosion and prolong its service life. The oil forms a smooth film on the chain components, reducing metal-to-metal contact and minimizing friction and wear. Additionally, the oil provides a smooth running surface and reduces noise. However, the running-in process of roller chain lubrication cannot be underestimated. When using heavy-duty oils, ensure that the lubricant is compatible with operating and ambient temperatures.
Maintain
To extend the life of your roller chain, you need to carry out regular inspections. First, you should check the T-pin on the link plate at the joint. If they are not connected properly, it can cause the chain to stretch and not maintain proper spacing and timing. Next, you should look for unusual noise, corrosion, and dirt that may indicate wear. If you notice any of these problems, it’s time to replace the chain.
In order to properly maintain a roller chain, both areas of the roller chain must be lubricated with the correct lubricant. Lubricants used should be SAE non-degreased oils. There are several types of lubricants available, but the best one is a petroleum-based oil with a high viscosity. You can also check for signs of wear, such as red or brown discoloration. This means that there is not enough lubrication.
While the life expectancy of a roller chain is unknown, it is important to know how to extend its life and maximize its effectiveness. Improper tension and alignment can shorten its life and place undue stress on the drive system and the chain itself. Incorrect tension can also lead to slippage and increased energy output. Therefore, you should calculate the tension and alignment of the chain during the initial installation. Check and adjust regularly.
Another way to extend the life of your rollers is to thoroughly clean the inside and outside of the rollers. You should also lubricate it frequently to prevent excessive heat buildup. Designed to prevent overheating by limiting the amount of work during break-ins. Additionally, regular inspections will help you catch anomalies early enough to stop operations. Last but not least, regular lubrication will prolong the life of the roller chain.
Cost
Buying a roller chain is a big decision, but initial cost shouldn’t be the only consideration. The cost of the roller chain itself, as well as the running costs, should be considered. Even the lowest-priced chains can be more expensive in the long run. Additionally, maintenance and energy costs may increase. The best roller chain for your business will be the one that best suits your needs. Listed below are some considerations to consider when purchasing a roller chain.
First, what material should you use? Roller chains come in many different materials. Stainless steel is a commonly used material in construction. Materials are selected based on the cost and design of chain horsepower transmission. Various manufacturing processes will determine which material is suitable for your application. Also, the weight of the chain will vary depending on its pitch and the construction technique used. A large part of the cost of a roller chain is on the drive sprocket.
Another consideration is installation cost. Roller chains are commonly used in agricultural and transportation applications, especially for agronomic products. If lubrication is your concern, maintenance-free chains are the best choice. Corrosion-resistant chains are ideal for wet environments. They are sold in boxed lengths, so replacing a longer length requires adding a shorter length. To avoid trouble, use the skateboard to help connect the links.
Another consideration is the overall width. The overall width of an open #40 roller chain may vary but should be at least 10 feet wide. Although it is not the most expensive type of roller chain, it will last longer. Using it correctly will increase its overall longevity, so it’s a good idea to choose it wisely. If your business uses roller chains regularly, the cost reduction is well worth it.
Application
A roller chain consists of a pair of alternating pins and roller links. The pins are pressed into the side panels and hinged to the rollers. Roller chains can be single or multi-strand, connected by a common pin. The multi-strand design provides higher shear strength for demanding power transmission applications. Typical applications for roller chains include conveyors, hoists, and other mechanical equipment.
The horsepower capability of a roller chain is limited by several factors, including pin shock and friction. While research into these factors has placed some limits on the maximum operating speed of the roller chain, practical experience has shown that these systems can be used at higher speeds. Proper lubrication and cooling can increase the durability of these chains. In addition, roller chain applications include:
Drive and conveyor systems are the two main uses of roller chains. During driving operations, wear and elongation are a natural part of the operation. However, lubrication plays a vital role in minimizing wear and shock loads. Therefore, wear is inevitable and special care must be taken to ensure proper lubrication. Additionally, lubrication reduces heat dissipation in the chain.
The materials used to make roller chains vary from one type to another. Stainless steel is common, but nylon or brass are sometimes used. These materials are less expensive and more durable than steel or stainless steel. The best material for the job depends on a variety of factors, including cost, environmental conditions, and design horsepower transmission. For example, the pin bushing contact area is a critical area requiring lubrication. Additionally, some coatings are designed to retard the corrosive effects of water or oil.
editor by czh 2023-01-15
China S55K1, S62A2K1, S77K1 Agricultural Machinery Parts Harvest Chain roller chain drive
Merchandise Description
S55k1, S62A2K1, S77K1 Agricultural Machinery Parts Harvest Chain
Merchandise Description
one. Substance: Alloy metal & Stainless metal
2. Area treatment method: Shot peening / Zinc-plated / Nickel-plated / Dacromet-plated
three. Characteristic: Chain plate gap ultimately passed ball extrusion to make certain optimum tiredness resistance, elements of shot peening remedy can make the chain and the sleeve has a greater tiredness energy.
Materials Available | one. Stainless Steel: SS304, SS316, and so on |
2. Alloy Metal: 45Mn, 42CrMo, etc | |
3. OEM according to your request | |
Surface area Treatment method | Shot peening, Sprucing, Oxygenation, Blackening, Zinc-plated, Nickel-plated, Anodized, and so forth. |
Attribute | Fire Resistant, Oil Resistant, Heat Resistant |
Software | Agricultural equipment |
Design criterion | ISO DIN ANSI & Customer’s Drawing |
Size | Customer’s Drawing & ISO standard |
Package | Wooden Case / Container and pallet, or produced-to-get |
Certificate | ISO9001: 2008 |
Advantage | Initial high quality, greatest provider, aggressive value, quick shipping and delivery |
Shipping Time | twenty days for samples. 45 times for official order. |
Comprehensive Pictures
Look at far more goods,you should click right here…
Company Profile
US $1.1 / Meter | |
100 Meters (Min. Order) |
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Material: | Alloy/Carbon Steel |
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Sample: | for Free |
Transport Package: | Plastic Bag+Carton Box+Plywood Case |
Specification: | S55K1, S62A2K1 |
Trademark: | made-to-order |
Origin: | China |
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Samples: |
US$ 0/Meter
1 Meter(Min.Order) |
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Customization: |
Available
|
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Materials Available | 1. Stainless Steel: SS304, SS316, etc |
2. Alloy Steel: 45Mn, 42CrMo, etc | |
3. OEM according to your request | |
Surface Treatment | Shot peening, Polishing, Oxygenation, Blackening, Zinc-plated, Nickel-plated, Anodized, etc. |
Characteristic | Fire Resistant, Oil Resistant, Heat Resistant |
Application | Agricultural machine |
Design criterion | ISO DIN ANSI & Customer’s Drawing |
Size | Customer’s Drawing & ISO standard |
Package | Wooden Case / Container and pallet, or made-to-order |
Certificate | ISO9001: 2008 |
Advantage | First quality, best service, competitive price, fast delivery |
Delivery Time | 20 days for samples. 45 days for official order. |
US $1.1 / Meter | |
100 Meters (Min. Order) |
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Material: | Alloy/Carbon Steel |
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Sample: | for Free |
Transport Package: | Plastic Bag+Carton Box+Plywood Case |
Specification: | S55K1, S62A2K1 |
Trademark: | made-to-order |
Origin: | China |
###
Samples: |
US$ 0/Meter
1 Meter(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Materials Available | 1. Stainless Steel: SS304, SS316, etc |
2. Alloy Steel: 45Mn, 42CrMo, etc | |
3. OEM according to your request | |
Surface Treatment | Shot peening, Polishing, Oxygenation, Blackening, Zinc-plated, Nickel-plated, Anodized, etc. |
Characteristic | Fire Resistant, Oil Resistant, Heat Resistant |
Application | Agricultural machine |
Design criterion | ISO DIN ANSI & Customer’s Drawing |
Size | Customer’s Drawing & ISO standard |
Package | Wooden Case / Container and pallet, or made-to-order |
Certificate | ISO9001: 2008 |
Advantage | First quality, best service, competitive price, fast delivery |
Delivery Time | 20 days for samples. 45 days for official order. |
Types of roller chains and their applications
There are many factors that can cause premature wear of the roller chain. They include friction, external shocks, and lack of lubrication or adjustment. Here are some tips to help you prevent premature chain wear. Read on to learn more about the different types of roller chains and their applications. You’ll be surprised how quickly the roller chain wears out! Below we have listed some of the most common causes of premature roller chain wear.
Double strand heavy-duty roller chain
If your application requires a heavy-duty chain, a double-strand steel roller chain is an excellent choice. Double-strand steel roller chains are manufactured to reduce stress fatigue and stretch, making them ideal for industrial and logging equipment. This type of chain is also heat-treated and shot-peened for excellent fatigue resistance and strength. Listed below are some of the advantages of double-strand heavy-duty roller chains.
When comparing single-strand and double-strand heavy-duty roller chains, double-strand steel roller chains are generally better. They have twice as many side plates and a working load close to that of a twin-strand steel roller chain. Unlike single-strand steel roller chains, double-strand roller chains are not interchangeable with standard double-sprockets. They use sprockets specially made for double chains.
Double strand chains are particularly strong, resistant to rust and corrosion, and ideal for high-stress applications. They are commonly used in conveyor systems, paper mill equipment, ditches, lifts, seed drills, and various hoisting machinery. They are also used in the wastewater and food processing industries. Chains of this type are used on conveyor lines, so they are an excellent choice for heavy machinery.
Nickel-plated chain
Nickel-plated roller chains are ideal for outdoor work, mildly corrosive environments, and applications requiring a good chain appearance. Nickel plating increases component hardness and improves wear resistance while ensuring that all surfaces are protected. The benefits of nickel-plated roller chains include increased durability, corrosion resistance, and a bright shine. Here are a few reasons to use such a chain. All chains are manufactured to the highest quality and safety standards.
Although slightly corrosive, nickel-plated roller chains are ideal for applications in high salt and high humidity environments. However, nickel plating can peel and chip, so nickel roller chains are not recommended for use in food processing or other environments exposed to corrosive substances. ANSI B29.1 standard chain can be nickel-plated and is ideal for a variety of applications including industrial garage doors and boat lifts.
CZPT USA Corp. is committed to being the premier agricultural and industrial chain supplier in the United States. By focusing on quality, they ensure their chains provide long life and unmatched wear resistance. If you’re looking for a quality plated roller chain, consider choosing a chain from a leading manufacturer. If you need the durability and strength of a nickel roller chain, choose CZPT USA Corp. We manufacture the highest quality chains in the USA.
In addition to high strength, nickel-plated roller chains are also available in elastomer profiles. These types of chains can handle 1/2 to 3/4″ loads, depending on their pitch. They are also ideal for gentle traction on sensitive surfaces. The strength of these chains depends on the type of the main link used in the chain. Nickel-plated roller chains are available in a variety of sizes and are priced to suit a variety of applications.
Stainless steel chain
Stainless steel roller chains are ideal for industrial applications in two harsh environments. They have excellent chemical and corrosion resistance, as well as high strength. Chains are available in three grades to meet various operational needs. 304SS is suitable for food contact applications, while 316SS and 606SS offer excellent corrosion resistance. 600 series stainless steel provides excellent corrosion and wears resistance with precipitation hardened components.
In food processing, stainless steel chains are often exposed to extremely high temperatures and high concentrations of acids, alkalis, and water. They are also resistant to high concentrations of acid and chlorine. And their low magnetic permeability allows them to function properly in hygienic conditions. But stainless steel roller chains also have some disadvantages. Despite their excellent corrosion resistance, these chains are not recommended for use in food processing environments.
Compared to carbon steel, stainless steel roller chains are softer and hold longer. This means it may wear out faster. Since stainless steel is not heat-treated, its surface hardness is different from carbon steel. It retains heat for longer, reducing its tensile strength and extending its lifespan. Nonetheless, stainless steel roller chains are ideal for a variety of industrial applications.
The stainless steel roller chain is made of high-quality material. For example, the Premier series stainless steel roller chains are manufactured in Japan using a special type of stainless steel shot peening process. They also feature a solid roller design that reduces side flex. The Premier range also features highly polished side panels and is available in 10′ boxes, 50′ reels, and 100′ reels. They can also be cut to length if necessary.
Accumulation conveyor
Roller chain accumulation conveyors are designed to transport loads up to 440 lbs or 200 kg. The accumulator chain is located on large idler rollers to ensure quiet operation and the minimum force required to hold the pallet. They are suitable for various applications and can be integrated into the entire processing system. These conveyor belts have T-slots on three sides of the profile frame for connecting brackets and sensors.
Sensors installed in the accumulation area detect objects on the conveyor line and send signals to the motors that power the accumulation area. The motor can be external or built into the drum itself. Other types of sensors use light, such as photosensors. Photoelectric sensors detect objects by emitting and receiving specific wavelengths of light. This option is cost-effective because the sensor rollers are located slightly above the surface of the conveyor line.
Roller chain accumulation conveyors can be constructed of steel or plastic rollers. It can be equipped with staggered or coaxial rollers. Safety cover prevents accidental insertion of fingers into the chain, improving operator safety. The safety cover is compatible with the chain type and required bend radius. These caps are made of plastic clips that fit permanently on the inner links of the chain. They do not interfere with conveyed goods or workpiece carriers.
There are two basic types of accumulation conveyors: free flow and accumulation. Free-flowing chains allow conveyed objects to slide directly onto the chain while stacking chains allow goods to slide under the chain. Accumulation chains are commonly used in the food and packaging industries and have rollers that support conveyed objects. The free-flowing conveyor system eliminates the risk of damaging objects, as the rollers in the accumulation conveyor are in direct contact with the bottom of the cargo.
Custom attachment
Standard accessories for roller chains are available in a variety of styles. Typically, they can be assembled on pin or roller links. When referring to connecting chains, it is important to know how to refer to pitch and center-to-center spacing. The pitch of the roller chain should include inner and outer roller links and must alternate every three pitches. Additionally, you can order custom accessories for pin or roller linkages. Below are some examples of custom accessories for roller chains.
Stainless steel roller chains are one of the most well-known chains for this application. It has a stainless steel 304 finish to create curved and straight lugs. For even more flexibility, you can also request custom accessories such as chain plate holes and pins. For added safety, various accessories can be attached to the single-pitch roller chain. It can also be made with multiple pins or curved lugs.
HKK Chains is stocked with much stainless steel and carbon steel standard connecting chains. Most of the time, they can assemble a custom accessory chain in no time. For example, a single-pitch chain with two connecting holes is called a wide profile. Additionally, chains can be manufactured in a variety of materials, including carbon steel, stainless steel, Lambda, plastic, and Ultra WP. In addition, a wide range of unique accessories is available for special industries.
editor by czh 2023-01-12
China Roller chain and sprocket manufacturer Transmission conveyor chain grease China in Manchester United Kingdom Chain Agricultural Chains Roller Chain and Conveyor Chain Agricultural Chains ANSI and BS Series with ce certificate top quality low price
We – EPG Team the greatest Chain and agricultural gearbox factory in China with 5 different branches.
We have exported our items to Korea, Turkey, Bulgaria, Romania, Russia, Italy, Norway, the United states, Canada, etc. We Trying to keep in head that good provider is the crucial to cooperating with consumers, we attempt to satisfy high high quality standards, offer you aggressive costs and make certain prompt shipping. look ahead to the prospect to provide you and hope to incorporate you to our growing family of satisfied consumers. Roller Chain Elements Every chain is linked at the ends to kind a complete circle or chain loop by a grasp connecting website link. Cotter plates or spring clips maintain the connecting link’s pins from operating unfastened. A ,B sequence of precision roller chain is commonly utilised and agricultural machinery, forestry machinery, metallurgical equipment, mining machinery, engineering machinery, petroleum equipment, creating materia EPT equipment, light achievement machinery, foodstuff machinery, office machinery, environmental security machinery, mechanical parking equipment, etc.The numerous sectors of the countrywide economy
The use of authentic products manufacturer’s (OEM) element figures or emblems , e.g. CASE® and John Deere® are for reference reasons only and for indicating merchandise use and compatibility. Our firm and the detailed replacement components contained herein are not sponsored, authorized, or created by the OEM.
China Roller chain and sprocket manufacturer Agricultural quaife chain drive differential in Lille France Roller Chains Metal Conveyor Chain with ce certificate top quality low price
We – EPG Team the largest Chain and agricultural gearbox factory in China with 5 distinct branches.
In 2000, EPG took the lead in attaining ISO14001 environment administration certification and thereafter handed the inspection of thoroughly clean manufacturing and recycling financial system, successful the title of “Zhejiang Environmentally friendly Enterprise”.ISO If you are interested in any of our goods or would like to go over a possible purchase, make sure you come to feel totally free to contact us. 9001 certified maker of precision roller chains. Varieties consist of single and numerous strand, hollow pin, side bow, rollerless, self-lubricating, straight sidebar, double pitch, brushed, nickel plated, armor coated, 304 stainless steel, leaf, hoist and O-ring, citrus, sorting and caterpillar roller chains. First of all: revolutionary item engineering. We are continuously improving effectively-established and proven merchandise in the regions of generate and conveyance technology or are looking for attainable innovations. One example for this is the upkeep-free of charge chain. Next: superb generation engineering. Our manufacturing procedures are also continuously improved on. Quite often effective, new products are only achievable due to the fact of innovative manufacturing techniques. Thirdly: competent application consulting.
Fall Forged Chains “Y” Serial
Attributes
• It is made up of forged steel back links, which can be outfitted with numerous plastic or metal scrapers. The relationship pin among these backlinks is in a circlip version.
• Special warmth treated alloy steel,drop solid and precision machined, with scenario hardened.
• Substantial toughness, strong load-carrying functionality.
• Really challenging exterior surface and superior use
resistance.
Specialized Specs
Model | P (mm) |
H (mm) |
B (mm) |
D (mm) |
b (mm) |
T (mm) |
Breaking Load (Min.) |
Materials |
P100 | one hundred | 30 | 33 | 14 | fifteen.5 | thirteen | 140KN | 40Cr |
P125-B | 125 | 35 | 34 | seventeen | seventeen | 8 | 150KN | 40Cr |
P142 | 142 | 50.eight | 43 | 25 | 19 | 12.2 | 180KN | 20CrMnTi |
300KN | 40Cr | |||||||
P142H | 142 | 50 | 62 | 25 | 29 | 15 | 280KN | 20CrMnTi |
460KN | 40Cr | |||||||
P160 | a hundred and sixty | forty | 48 | 20 | 22.5 | twenty | 240KN | 40Cr |
P200 | 200 | sixty four | fifty | 32 | 23 | 15 | 390KN | 40Cr |
P200-E | 200 | 45 | forty two | 20 | twenty | 12.2 | 200KN | 40Cr |
Observe: Customised measurements and materials are obtainable on request
Roller EPT Chains
Functions
• It consists of a combination of internal and outer backlinks.
• The bush/pin connections in between the back links are available in a circlip, break up pin, or a riveted version.
• The steel scrapers can be both bent or welded.
• UHMWPE lights are advised to connect to the scrapers for a lot more eficiency and higher use resistance.
GLF Sort
Technological Technical specs
Product | Pitch (P) |
Scraper Distance (P1) |
Inner Width (b) |
Plate Width (B) |
T1 | T2 | Roller Dia. (D) |
Bush Dia. (D2) |
Pin Dia (D1) |
Chain Width (L) |
E1 | E2 | Number of Holes (n) |
d | Breaking Load in KN (Min.) |
GLF66.675 (6)D×182 |
sixty six.675 | 266.seven | 26 | 30 | 6 | six | 22.23 | twelve.seven | 182 | 90 | a hundred and fifty | four | 9 | 130 | |
GLF66.675 (6)D×215 |
sixty six.675 | 266.seven | 26 | thirty | 6 | 6 | 22.23 | twelve.7 | 215 | ninety five | 195 | four | nine | a hundred thirty | |
GLF66.675 (6)D×295 |
sixty six.675 | 266.seven | 26 | 30 | six | six | 22.23 | twelve.seven | 295 | ninety five | 195 | four | 9 | 130 | |
GLF100 (6)D×170 |
a hundred | two hundred | 38 | 40 | six | 6 | 36 | 21.six | 16 | 170 | 115 | two | nine | 220 | |
GLF100 (6)D×225 |
100 | two hundred | 38 | 40 | 6 | 6 | 36 | 21.six | 16 | 225 | 104 | 194 | four | 9 | 220 |
GLF100 (6)D×294 |
one hundred | 200 | 38 | forty | 6 | 6 | 36 | 21.six | 16 | 294 | 115 | 245 | 4 | 9 | 220 |
GLF100 (5)×225 |
one hundred | two hundred | 28 | 30 | 5 | 5 | 22.23 | 14.27 | 225 | 95 | 195 | 4 | nine | 90 | |
GLF125 (8)D×285 |
125 | 500 | fifty | fifty | eight | 8 | 32 | 19.nine | 285 | 155 | 255 | 4 | 9 | 220 | |
GLF125 (6)×235 |
125 | 250 | 32.5 | 40 | 6 | 6 | 28.58 | 20 | 14.27 | 235 | ninety five | 195 | 4 | nine | 170 |
GLF160 (6)×290 |
a hundred and sixty | 320 | 27 | 45 | six | six | 32 | twenty | fourteen.27 | 290 | 193 | two | nine | 193 |
GLR Sort
Complex Specifications
Model | Pitch (P) |
Scraper Distance (P1) |
Inner Width (b) |
Plate Width (B) |
T1 | T2 | Roller Dia. (D) |
Bush Dia. (D2) |
Pin Dia (D1) |
Chain Width (L) |
E1 | E2 | Quantity of Holes (n) |
d | Breaking Load in KN (Min.) |
GLR66.675 | sixty six.675 | 266.7 | 27.5 | 30 | six | 6 | 24 | thirteen | a hundred thirty | 102 | 32 | four | nine | 90 | |
GLR100 | one hundred | two hundred | 38 | 40 | six | six | 36 | 21.six | sixteen | one hundred thirty | 102 | 32 | four | nine | 220 |
EPT merchandise of our conveyor areas:
Could you please ship me inquiry for specifics?
The use of unique products manufacturer’s (OEM) element numbers or emblems , e.g. CASE® and John Deere® are for reference purposes only and for indicating merchandise use and compatibility. Our company and the listed replacement components contained herein are not sponsored, accepted, or manufactured by the OEM.